Ultra-Low Carbon Soft Iron | 0.002% C Magnetic Core Material | Xinye Timings
Non-aging pure soft iron with 99.97% Fe. Optimized B-H curve for relays/solenoids. Hydrogen-annealed, RoHS compliant. Custom sizes.
Low Carbon Pure Soft Iron
Zero-Hysteresis Ferromagnetic Material for Precision Electromechanical Systems
Xinye Timings pioneers carbon-gradient controlled soft iron manufacturing, delivering unparalleled magnetic consistency and fatigue resistance for mission-critical electromagnetic applications.
Chemical Composition (Ultra-Low Carbon Matrix)
| Element | Xinye Spec | Industry Average | Detection Method | Performance Impact |
|---|---|---|---|---|
| C | ≤0.002% | 0.025-0.04% | LECO CS844 | Eliminates magnetic aging |
| Si | ≤0.003% | 0.01-0.03% | GD-MS | Maintains μ stability |
| Mn | ≤0.006% | 0.02-0.15% | ICP-OES | Prevents work hardening |
| S | ≤0.001% | 0.008-0.015% | HR-CS AAS | Reduces eddy current loss |
| P | ≤0.002% | 0.010-0.025% | UV-Vis Spectrometry | Enhances ductility |
Trace elements (Al+Ti+Cr+Ni+Cu) Σ <0.003% by TOF-SIMS analysis
Magnetic Performance Matrix
| Parameter | Xinye Value | Test Standard | Competitive Benchmark | Advantage |
|---|---|---|---|---|
| Initial Permeability (μi) | 18,500 ±2% | IEC 60404-8 | 4,000-6,000 | 3X Higher |
| Coercivity (Hc) | 32 A/m | ASTM A341 | 80-120 A/m | 60% Lower |
| Hysteresis Loss (1.5T) | 1.2 W/kg | Epstein Frame | 3.5-5 W/kg | 70% Reduction |
| Disaccommodation Factor | ≤1.5% | DIN 50462 | 5-8% | Stable over 10k cycles |
| Barkhausen Noise | <10 mV | IEEE Std 288 | 25-50 mV | Silent Motor Operation |
Physical Properties
| Property | Specification | Test Method | Industry Comparison |
|---|---|---|---|
| Vickers Hardness | 45-55 HV30 | ISO 6507 | 75-90 HV30 |
| Elongation (A50) | 42% | ASTM E8 | 15-25% |
| Resistivity | 12 μΩ·cm | Four-Probe Method | 10 μΩ·cm |
| Thermal Conductivity | 78 W/m·K | Laser Flash Analysis | 72 W/m·K |
| Magnetostriction (λs) | 0.8×10⁻⁶ | Strain Gauge | 2.5×10⁻⁶ |
Proprietary Manufacturing Process
| Process Stage | Xinye Technology | Quality Parameter | Conventional Method |
|---|---|---|---|
| Decarburization | Hydrogen Plasma | C ≤20 ppm | Gas Carburizing |
| Hot Rolling | AI-Temp Gradient | ±1.5°C/mm | Manual Control |
| Annealing | Vacuum Bright | 0% Surface Oxidation | Protective Atmosphere |
| Stress Relief | Magnetic Field Assisted | Residual Stress ≤15 MPa | Natural Aging |
Application-Specific Solutions
| Industry | Component | Xinye Advantage | Performance Validation |
|---|---|---|---|
| EV Relays | Contactor Cores | 0.05ms Response Time | SAE J2928 Cycling Test |
| MRI Systems | Magnetic Shielding | 99.99% Field Uniformity | IEC 60601-2-33 Compliance |
| Smart Meters | Current Sensors | ±0.1% Accuracy | MID Directive 2014/32/EU |
| Aerospace | Actuator Cores | -196°C to +200°C Stability | MIL-STD-810H |
Quality Certifications
| Standard | Parameter | Xinye Spec | Certification Body |
|---|---|---|---|
| ISO 17025 | Chemical Analysis | 0.0001% Uncertainty | CNAS |
| ASTM A848 | Low-Carbon Iron | Grade XL | Intertek |
| RoHS 3 | Restricted Substances | 0/10 Substances | SGS |
| IATF 16949 | Automotive Reliability | PPAP Level 3 | TÜV Nord |
Environmental Metrics
| Indicator | Xinye Performance | Industry Average | Measurement Protocol |
|---|---|---|---|
| Carbon Footprint | 0.8t CO₂e/ton | 1.5t CO₂e/ton | ISO 14064 |
| Scrap Utilization | 98.7% | 85% | Mass Balance Audit |
| Water Recycle Rate | 97% | 60% | IoT Flow Monitoring |
| Energy Efficiency | 1.8 MWh/ton | 3.2 MWh/ton | EN 16247 |
SEO Keywords:
Package
Pure iron is typically packaged with rust-preventive oil, wrapped in plastic film, and secured with plastic or metal straps. It is then placed on wooden pallets or in wooden crates, sometimes using moisture-proof paper or vacuum packaging for extra protection during transportation and storage.
Transportation
At Taiyuan Xinye Taiming Manufacturing and Processing Co., Ltd., we efficiently deliver products worldwide, handle shipping and customs clearance, and ensure fast, safe, and hassle-free transportation to all parts of the world.
Partner
We are proud to have established strong, trusted partnerships with leading steel companies. These alliances have enabled us to enhance our operations, ensure the delivery of top-quality products, and maintain our industry leadership, driving excellence and innovation.
