Description
Technical Parameters
Pure Iron Forgings | High-Strength Custom Forged Parts | Xinye Taiming
Xinye Taiming delivers precision pure iron forgings (Fe ≥ 99.8%) for heavy-load, high-temperature, and corrosion-resistant applications. Closed-die forging & ISO 9001-certified processes ensure dimensional accuracy and structural integrity.
Product Overview: Pure Iron Forgings
| Parameter | Specifications | Competitive Edge |
|---|---|---|
| Material Grade | Fe 99.85% (C ≤ 0.02%, S ≤ 0.003%) | Ultra-low impurity for weldability |
| Forging Process | Closed-die, Upset, Ring Rolling | Complex geometries with ±0.3% tolerance |
| Weight Range | 0.5 kg – 2,000 kg | Prototype to mass production |
| Surface Finish | As-Forged, Machined, Shot-Blasted | Reduced post-processing costs |
| Certifications | ISO 9001, PED 2014/68/EU, NORSOK M-650 | Compliance for oil & gas sectors |
Chemical Composition & Mechanical Properties
Elemental Analysis (Max %)
| Fe | C | Mn | S | P |
|---|---|---|---|---|
| 99.86 | 0.018 | 0.035 | 0.0025 | 0.015 |
Mechanical Performance
| Property | Value | Test Standard | Application Impact |
|---|---|---|---|
| Tensile Strength | 260–310 MPa | ASTM E8 | Withstands dynamic loads |
| Impact Toughness | 50 J/cm² (-20°C) | ISO 148-1 | Arctic pipeline suitability |
| Hardness | 85–100 HBW | ASTM E10 | Wear resistance |
| Fatigue Limit | 140 MPa (10⁷ cycles) | DIN 50100 | Long-term reliability |
Industry Applications & Case Studies
Heavy Machinery Success Story
| Client | Challenge | Solution | Result |
|---|---|---|---|
| MiningEquip Corp. (Canada) | Needed crack-resistant forged gears for underground drills. | Grain-flow optimized forgings + normalizing heat treatment. | - 60% longer lifespan - Zero failures in 12 months |
Energy Sector Application
| Client | Requirement | Technical Response | Feedback |
|---|---|---|---|
| HydroPower Ltd. (Norway) | Large-diameter flanges (DN1200) for hydro turbine shafts. | Ring-rolled forgings with UT inspection. | "Met EN 10222-3 Class 4 specs flawlessly." |
Value-Added Forging Services
| Service | Capabilities | Lead Time |
|---|---|---|
| Die Design | 3D simulation for grain direction | 5–7 days |
| Heat Treatment | Quenching, tempering, stress relief | 3–5 days |
| Non-Destructive Testing | Ultrasonic, magnetic particle | 1–2 days |
Technical Advantages
🔥 Controlled Forging Ratio: 4:1 minimum for uniform microstructure.
📐 Near-Net Shape: 90% material utilization rate.
🌡️ High-Temperature Performance: Stable up to 650°C (1202°F).
Certifications & Sustainability
| Standard | Coverage | Eco-Initiative |
|---|---|---|
| ISO 14001 | Low-emission forging presses | 100% scrap recycling |
| NADCAP | Aerospace Heat treatment certification | Zero chemical wastewater |
| ISO 50001 | Energy-efficient induction heating | 25% lower energy consumption |