High Purity Electrolytic Iron Flakes – Xinye Taiming
Ultra-Refined Purity, Precision for Demanding Industries
Product Introduction
Xinye Taiming produces electrolytic iron flakes with purity levels exceeding 99.98%, designed for applications requiring ultra-clean, defect-free iron feedstock. Through advanced electrolysis technology, our flakes deliver unmatched consistency for critical uses in electronics, aerospace, and specialty alloys.
Material Composition & Specifications
Chemical Composition:
| Element | Content (ppm) |
|---|---|
| Carbon (C) | ≤10 |
| Oxygen (O) | ≤50 |
| Nitrogen (N) | ≤5 |
| Sulfur (S) | ≤2 |
| Phosphorus (P) | ≤1 |
| Iron (Fe) | ≥99.98% |
Physical Properties:
Purity: >99.98% (typical), verified via GDMS analysis.
Form: Irregular flakes, thickness 0.1–2.0mm (adjustable).
Surface: Bright metallic luster, oxide-free post-processing.
Density: 7.85–7.90 g/cm³.
Advanced Electrolytic Process
Electrolysis Cell:
Anode: High-purity crude iron.
Cathode: Titanium substrate.
Electrolyte: Controlled chloride-based solution.
Deposition:
DC current (500–1500 A/m²) induces iron ions to deposit as ultra-pure flakes.
Temperature maintained at 50–70°C for optimal crystal growth.
Post-Processing:
Ultrasonic cleaning to remove residual electrolyte.
Vacuum drying to prevent oxidation.
Quality Control:
ICP-OES testing for trace impurities.
Particle size distribution analysis (PSDA).
Key Applications
Electronics: Sputtering targets, semiconductor doping materials.
Additive Manufacturing: Feedstock for high-purity metal 3D printing.
Specialty Alloys: Aerospace-grade titanium/iron composites, magnetic alloys.
Chemical Catalysts: Hydrogenation reactions, nanoparticle synthesis.
Research & Laboratories: Reference materials for analytical testing.
Why Our Electrolytic Flakes?
Zero Contamination: Produced in Class 1000 cleanroom environments.
Tailored Solutions: Custom particle size (0.1–5mm), bulk density, and packaging (vacuum-sealed bags, argon-filled drums).
Traceability: Batch-specific certificates with full chemical and physical data.
Sustainability: Closed-loop electrolyte recycling system reduces waste.
Certifications: ISO 17025, IATF 16949, and compliant with USP <231> heavy metal limits.
FAQ
Q1: What is the minimum order quantity (MOQ)?
A: MOQ is 50kg for standard grades. R&D samples available from 100g.
Q2: How are flakes stored to prevent oxidation?
A: Flakes are vacuum-packed with desiccants. For long-term storage, we recommend argon-filled containers.
Q3: Can you provide material for food/pharmaceutical applications?
A: Yes, we offer food-grade electrolytic iron with additional purity testing (FDA 21 CFR compliance).
Q4: What is the lead time for custom particle sizing?
A: 15–20 working days after confirmation of specifications.
Q5: Do you accept third-party quality inspections?
A: Absolutely. SGS, Intertek, or customer-designated labs are welcome.
Package
Pure iron is typically packaged with rust-preventive oil, wrapped in plastic film, and secured with plastic or metal straps. It is then placed on wooden pallets or in wooden crates, sometimes using moisture-proof paper or vacuum packaging for extra protection during transportation and storage.
Transportation
At Taiyuan Xinye Taiming Manufacturing and Processing Co., Ltd., we efficiently deliver products worldwide, handle shipping and customs clearance, and ensure fast, safe, and hassle-free transportation to all parts of the world.
Partner
We are proud to have established strong, trusted partnerships with leading steel companies. These alliances have enabled us to enhance our operations, ensure the delivery of top-quality products, and maintain our industry leadership, driving excellence and innovation.
