High-Efficiency Electromagnetic Iron Core Rods | Xinye Taiming
Ultra-Low Loss Core Rods for Precision Magnetic Circuits
Xinye Taiming's electromagnetic iron core rods deliver exceptional magnetic permeability, minimal hysteresis loss, and thermal stability for transformers, inductors, and high-frequency devices.
Technical Specifications & Composition
Table 1: Core Rod Composition & Magnetic Properties (IEC 60404-8 Standards)
| Property | Specification | Value |
|---|---|---|
| Iron (Fe) Purity | ≥ 99.9% | Silicon (Si): 0.5–3.0% |
| Carbon (C) | ≤ 0.005% | Phosphorus (P): ≤ 0.003% |
| Relative Permeability | 5,000–15,000 (DC) | Coercivity: 10–30 A/m |
| Core Loss (50 Hz) | 1.2–2.5 W/kg | Saturation Flux: 2.0–2.2 T |
| Resistivity | 45–60 µΩ·cm | Operating Temp.: -40°C to 200°C |
Performance Advantages
Table 2: Electromagnetic Comparison
| Parameter | Xinye Core Rods | Conventional Cores |
|---|---|---|
| Core Loss (1 kHz) | 8–12 W/kg | 15–25 W/kg |
| Permeability Stability | ±2% (0–150°C) | ±8% (0–100°C) |
| Frequency Range | 50 Hz – 100 kHz | 50 Hz – 20 kHz |
| Eddy Current Loss | ≤ 5% of total loss | 10–15% of total loss |
| Lifespan | 100,000+ cycles | 50,000 cycles |
Key Features
Grain-Oriented Structure: Optimized for directional magnetic flux.
Insulated Coating: Reduced interlaminar losses (Class H insulation).
Custom Shapes: Round, rectangular, or hexagonal rods (Ø5–100 mm).
Industry Applications
Table 3: Sector-Specific Performance Gains
| Industry | Application | Efficiency Improvement |
|---|---|---|
| Power Transformers | Distribution cores | 30% lower no-load loss |
| EV Charging | DC-DC converter cores | 25% higher power density |
| Renewable Energy | Inverter inductors | 40% reduced thermal drift |
| Consumer Electronics | SMPS cores | 15% smaller footprint |
| Aerospace | Avionics magnetic sensors | EMI reduction by 20 dB |
Product Grades & Dimensions
Table 4: Core Rod Grades
| Grade | Material | Frequency Range | Key Application |
|---|---|---|---|
| ECR-100 | Silicon-Iron (3%) | 50 Hz – 10 kHz | Industrial transformers |
| ECR-200 | Nano-crystalline | 1 kHz – 100 kHz | High-frequency inductors |
| ECR-300 | Pure Iron (99.95%) | DC – 1 kHz | Precision sensors |
| ECR-400 | Fe-Si-Al (Sendust) | 10 kHz – 500 kHz | RF filters & telecom devices |
Manufacturing Process
Vacuum annealing for stress relief.
Epoxy or phosphate coatings for corrosion resistance.
FAQs
Q: Are your core rods RoHS-compliant?
A: Yes – all grades meet RoHS, REACH, and UL safety standards.
Q: Can I request custom permeability values?
A: Absolutely – we tailor silicon content and annealing processes to meet specific B-H curves.
Q: What tolerances do you guarantee?
A: Dimensional tolerance: ±0.1 mm; permeability variance: ±3%.
Package
Pure iron is typically packaged with rust-preventive oil, wrapped in plastic film, and secured with plastic or metal straps. It is then placed on wooden pallets or in wooden crates, sometimes using moisture-proof paper or vacuum packaging for extra protection during transportation and storage.
Transportation
At Taiyuan Xinye Taiming Manufacturing and Processing Co., Ltd., we efficiently deliver products worldwide, handle shipping and customs clearance, and ensure fast, safe, and hassle-free transportation to all parts of the world.
Partner
We are proud to have established strong, trusted partnerships with leading steel companies. These alliances have enabled us to enhance our operations, ensure the delivery of top-quality products, and maintain our industry leadership, driving excellence and innovation.
