Pure Iron Billets: Uncompromised Quality for Demanding Applications
At Xinye Taiming, we specialize in producing high-purity iron billets tailored for industries requiring precision, durability, and superior electromagnetic performance. Our billets serve as the foundation for transformers, electromagnets, automotive components, and specialized machinery.
Core Advantages of Xinye Taiming Pure Iron Billets
Ultra-High Purity (99.95%+): Minimized impurities (C, S, P < 0.005%) ensure optimal magnetic permeability and low hysteresis loss.
Exceptional Magnetic Properties: Ideal for energy-efficient electrical applications due to high saturation induction (2.15 Tesla).
Superior Corrosion Resistance: Oxide layer formation and strict impurity control extend product lifespan.
Customizable Dimensions: Standard and tailored sizes (20x20mm to 200x200mm) with length adjustments up to 6,000mm.
Thermal & Electrical Conductivity: Excellent heat dissipation and conductivity for high-performance systems.
Advanced Manufacturing Process
Our vertically integrated production ensures full quality control from raw materials to final inspection:
1. Raw Material Selection
Pure Iron Feedstock: Sourced from certified suppliers with ≤0.02% trace elements.
Pre-Screening: XRF analysis guarantees compliance with ASTM A848 standards.
2. Vacuum Induction Melting (VIM)
Melting at 1,535°C in oxygen-free environments to eliminate gaseous impurities.
Continuous composition monitoring via spectrometers.
3. Continuous Casting
Electromagnetic stirring refines grain structure (ASTM grain size 6-8).
Water-cooled copper molds produce uniform cross-sections with ≤0.1mm dimensional variance.
4. Hot Rolling & Annealing
Rolled at 850°C to achieve density ≥7.87 g/cm³.
Hydrogen atmosphere annealing reduces internal stresses and enhances ductility.
5. Precision Machining
CNC turning/grinding ensures surface roughness Ra ≤1.6μm.
Ultrasonic testing detects subsurface flaws (sensitivity ≤0.5mm).
6. Quality Assurance
100% eddy current testing for surface defects.
Batch-specific certification including chemical analysis and mechanical test reports.
Technical Specifications
| Parameter | Specification | Testing Standard |
|---|---|---|
| Purity | 99.95% min | ASTM E1447 |
| Tensile Strength | 220-260 MPa | ASTM E8/E8M |
| Elongation | 35-45% | ASTM E8/E8M |
| Hardness | 45-55 HRB | ASTM E18 |
| Density | 7.85-7.88 g/cm³ | ASTM B311 |
| Resistivity | 9.71 μΩ·cm | IEC 60468 |
| Coercivity | ≤80 A/m | ASTM A341 |
| Dimensions | 20x20mm – 200x200mm (Customizable) | ISO 286-2 |
Applications
Electrical: Transformer cores, relay components
Automotive: Sensor housings, fuel injection systems
Industrial: Magnet yokes, shielding components
Custom Fabrication: Machined parts with ±0.05mm tolerance
Why Choose Xinye Taiming's Pure Iron Billets
Advanced Technology and Equipment
We invest in state - of - the - art manufacturing technology and equipment to ensure the high - quality production of pure iron billets. Our advanced smelting, refining, and casting equipment, combined with precise control systems, enable us to produce billets with consistent quality.
Experienced Team
Our team consists of experienced engineers and technicians who have in - depth knowledge of iron manufacturing processes. They are dedicated to optimizing the production process, ensuring the highest quality of our products, and providing professional technical support to our customers.
Customization Service
We understand that different customers have different requirements. Therefore, we offer customization services for our pure iron billets. Whether it's in terms of size, shape, or specific property requirements, we can work closely with our customers to meet their unique needs.
Quality Assurance
From raw material selection to the final product inspection, we implement a strict quality control system. Each step of the production process is carefully monitored to ensure that our pure iron billets meet the highest quality standards in the industry.
Contact Us
If you are interested in our high - quality pure iron billets or have any questions regarding our products and services, please feel free to contact us. Our sales team will be happy to assist you.
Package
Pure iron is typically packaged with rust-preventive oil, wrapped in plastic film, and secured with plastic or metal straps. It is then placed on wooden pallets or in wooden crates, sometimes using moisture-proof paper or vacuum packaging for extra protection during transportation and storage.
Transportation
At Taiyuan Xinye Taiming Manufacturing and Processing Co., Ltd., we efficiently deliver products worldwide, handle shipping and customs clearance, and ensure fast, safe, and hassle-free transportation to all parts of the world.
Partner
We are proud to have established strong, trusted partnerships with leading steel companies. These alliances have enabled us to enhance our operations, ensure the delivery of top-quality products, and maintain our industry leadership, driving excellence and innovation.
